One-Step
Clean & Coat
Cleans and phosphates in one stage
Improved Paint
Adhesion
Builds a strong coating foundation
Mixed-Metal
Conditioning
Prepares steel, zinc and aluminum
Low-Temperature
Processing
Operates effectively from 120°F
Enhanced
Wetting
Promotes deeper, more uniform coverage
About NuKoat 55
NuKoat 55 is a liquid iron-phosphate cleaner and conversion coating designed to clean and phosphate metal surfaces in a single processing step. It produces a thin, amorphous conversion coating that provides an effective foundation for subsequent liquid paint, powder-coat and spray-coating systems.
NuKoat 55 combines cleaning, surface conditioning and iron phosphating to simplify pretreatment operations while improving corrosion resistance and paint adhesion. Its enhanced wetting package reduces surface tension, allowing the cleaner and conversion-coating chemistry to penetrate the metal surface more effectively and produce a cleaner, more uniform phosphate layer.
The product is suitable for steel and mixed-metal processing, including galvanized steel, zinc and aluminum. NuKoat 55 can be applied by either spray or immersion and is designed for both three-stage and five-stage pretreatment systems. Its iron-phosphate chemistry provides corrosion-resistant pretreatment on steel without the use of molybdates or hydrofluoric acid.
Typical Applications
Iron Phosphate Pretreatment
Steel Conversion Coating
Pre-Paint Surface Preparation
Mixed-Metal Conditioning
Powder-Coat Pretreatment
One-Step Cleaning & Phosphating
One-Step
Clean & Coat
Cleans and phosphates in one stage
Improved Paint
Adhesion
Builds a strong coating foundation
Mixed-Metal
Conditioning
Prepares steel, zinc and aluminum
Low-Temperature
Processing
Operates effectively from 120°F
Enhanced
Wetting
Promotes deeper, more uniform coverage
Typical Properties
| Property | NuKoat 55 |
|---|---|
| Appearance | Light Yellow Liquid |
| Density at 20°C (68°F), g/ml (lb/gal) | 1.100 (9.18) |
| pH, 100.0% | 3.8 |
| pH, 5.0% | 4 |
| Volatile Organic Compounds (VOC), g/L | 154 |
| Flash Point, °C (°F) | None |
| Solubility in Water, g/L | Complete |
| Contains Chlorides | No |
| Foaming Tendency | Low Foam |
| Corrosive | No |
Process Parameters
| Parameter | NuKoat 55 |
|---|---|
| Use Concentration, % (v/v) | 1.0–5.0 |
| Operating Temperature, °C (°F) | 49.0–85.0 (120.2–185.0) |
| Application Methods | Spray / Immersion |
| Recommended Pre-Clean | Not Required for Typical One-Step Process |
| Process Time, sec–min, range | 30 sec–3 min |
| Process Optimization | Adjust concentration, temperature and dwell time based on substrate and coating target |
Material Compatibility
| Material | Compatibility |
|---|---|
| Aluminum | Compatible |
| Cast Steel | Compatible |
| Monel | Test for Compatibility |
| Brass | Test for Compatibility |
| Copper | Test for Compatibility |
| Nickel | Test for Compatibility |
| Bronze | Test for Compatibility |
| Hastelloy | Test for Compatibility |
| Stainless Steel | Test for Compatibility |
| Carbon Steel | Compatible |
| Inconel | Test for Compatibility |
| Tantalum | Test for Compatibility |
| Cast Iron | Test for Compatibility |
| Incoloy 825 | Test for Compatibility |
| Titanium | Test for Compatibility |
| Ti6Al4V | Test for Compatibility |
| Zinc | Compatible |
| Zinc Plating | Compatible |
| Galvanized Surfaces | Compatible |
| Magnesium | Not Compatible |
| Other Metals | Test for Compatibility |
Available Sizes
| Package Size | Net Weight |
|---|---|
| 275-gallon tote | 2,525 lb |
| 55-gallon drum | 505 lb |
| 5-gallon pail | 45.9 lb |
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